David Chen

Author

David Chen

CEO, FirstColor Image Ltd

David Chen founded FirstColor Image Ltd in 2015 with a vision to transform industrial printing through portable, connected solutions. With over 20 years of experience in the printing industry, David has led the company from a small startup to a global provider of industrial inkjet solutions. Prior to FirstColor, David held senior engineering positions at HP and Epson, where he developed expertise in inkjet technology and manufacturing. He holds 12 patents in printing technology and is a frequent speaker at industry conferences. David holds an MBA from Stanford University and a Master's degree in Mechanical Engineering from MIT.

Articles by David Chen(13)

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Capacity Planning Technology

Before upgrading to 600 DPI, ask if your capacity can take it

Upgrading a TIJ printer from 300 DPI to 600 DPI can quietly cut line speed and daily output. This guide breaks down the speed-versus-resolution trade-off from a capacity-planning angle, explains why segmented resolution beats a blanket switch, and walks through a beverage co-packer's real experience adding a traceability QR code to a carton line without wrecking delivery schedules. Useful for sales, production planning, and floor managers who need to calculate capacity impact before accepting a customer's resolution requirement.

August 25, 2026 9 min read
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Guide Tips & Tricks

Coding Printer Mainboard Exposed to Water or Ink: Emergency Shutdown, Disassembly, and IPA Cleaning Steps

What should you do when water or ink enters an industrial coding printer mainboard? This practical guide explains emergency power isolation, controlled disassembly, 90%+ IPA cleaning, complete drying, and safe restart testing. Learn how to prevent short circuits, corrosion, damaged cartridge contacts, and costly production-line downtime after an ink leak.

August 17, 2026 11 min read
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Guide Tips & Tricks

How to Choose an HP45 Compatible Without Clogging the Head

Can a compatible cartridge replace genuine HP45 on a TIJ coding printer? This factory-style comparison covers fill volume, dry time, adhesion, QR read rate, and downtime cost, and separates validated industrial compatibles from cheap refills. Written for small-factory owners and buyers who need a practical way to cut ink cost without stopping the line. Includes a one-shift test method and an incoming checklist you can run on PE film, caps, or foil packs.

August 23, 2026 11 min read
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Guide Technology

Half-Inch vs Full-Inch Cartridges: How to Stop Wasting Ink on the Wrong Size

Thermal inkjet (TIJ) printer cartridges come in two widths: 12.7mm (half inch) and 25.4mm (full inch). Choosing the wrong one leads to wasted ink, clogged printheads, and higher costs. This article uses a real case study to explain when to use each format, how to stack printheads for future scalability, and how to calculate total cost — helping small and mid-sized manufacturers pick the right cartridge based on actual print content height.

August 22, 2026 10 min read
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Curved Surface Coding Tips & Tricks

Printing on Curves: TIJ Cartridge Setup for PET Bottles

A PET bottle is a curved surface, so the real distance between printhead and bottle wall shifts with the curvature — sharpest directly facing the head, softer toward the sides. This guide explains the physics of uneven throw distance on curves, offers fixes like shrinking character height and adjusting head angle, and walks through a real case of a Fujian bottled water plant discovering blurry side-view text on its slim bottle shape. Useful for beverage, personal care, and other PET bottle manufacturers and equipment setup technicians.

August 29, 2026 7 min read
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Buyer Guide Technology

Why CIJ ink looks cheap and the plant still feels it is expensive

What is the real difference between a TIJ cartridge and CIJ ink? This plant-style guide splits supply method, makeup fluid, throw distance, code sharpness, and downtime cost so a small factory can match the right consumable to each line. It includes a workshop comparison table, a one-shift cost method, and a beverage plant that kept CIJ on bottles and moved shipper cases to TIJ. Written for owners and buyers who do not want to choose coding supplies by liter price alone.

August 24, 2026 9 min read
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Corrugated Case Coding Tips & Tricks

TIJ Cartridges on Corrugated Boxes: How to Keep Barcodes Scannable

How do you get a barcode printed by a TIJ cartridge on corrugated board to scan reliably? This guide covers dot gain on porous material, why quiet zone size and bar orientation matter as much as ink quality, and how to test ink type and throw distance together. It includes a real case of a contract packer that switched from laminated to raw corrugated board without adjusting ink, and how they fixed it. Useful for packagers and buyers looking to cut down on warehouse scan failures.

August 27, 2026 7 min read
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Guide Technology

Water-Based vs Solvent-Based Ink: The Complete TIJ Cartridge Guide

Should your TIJ printer use water-based or solvent-based ink cartridges? This guide compares both by substrate type, adhesion strength, drying speed, and cost, backed by a real factory case where switching ink types eliminated smearing codes and customer complaints. Built for manufacturing owners and procurement managers who need to pick the right cartridge the first time, without costly rework.

August 20, 2026 11 min read
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Solvent Cartridge Selection Tips & Tricks

Choosing the Right TIJ Solvent Cartridge for Metal Substrates

Choosing a TIJ solvent cartridge suited to metal substrates takes more than reading a generic "suitable for metal" label. This article breaks down the porous-versus-non-porous decision, the importance of validating specific metal types, and three often-overlooked factors — dry time, weather resistance, and regulatory compliance — featuring a real case of an export-focused LED fixture manufacturer that adjusted its ink selection after a customer complaint about fading codes.

August 31, 2026 9 min read
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Surface Energy Testing Tips & Tricks

Surface Energy 101: Why TIJ Ink Peels Off Plastic Film

When TIJ ink adhesion on plastic film goes wrong, stop arguing about whose fault it is and measure the material's actual surface energy with a dyne test pen first. This guide explains how the dyne test works, what different surface energy gaps mean for your next move, and why surface energy testing should be a routine part of incoming inspection. It includes a real case of a cosmetics plant tracing a BOPP label peeling problem back to a corona treatment parameter drift. Useful for quality and purchasing teams handling plastic film coding.

August 29, 2026 7 min read